2.25in O.D. Aluminum 45 Degree Bend - Polished

The 2.25in O.D. Aluminum 45 Degree Bend - Polished from Vibrant Performance is a precision mandrel-bent tubing component engineered for custom exhaust systems, intake manifolds, and high-performance automotive plumbing applications. Designed for builders and technicians who demand consistent geometry and reliable flow characteristics, this 45-degree bend accommodates tight installation spaces while maintaining structural integrity. Its polished aluminum finish delivers both aesthetic appeal and corrosion resistance, making it suitable for visible engine bay routing or hidden chassis work.

Constructed from mandrel-bent aluminum with 1.8mm wall thickness, this component features a 2.625-inch radius and 6.25-inch legs per side, providing smooth transition angles that minimize turbulence and restriction in fluid or gas flow paths. The mandrel-bending process ensures the interior radius remains consistent and uncrumpled—critical for exhaust efficiency, where flow separation or dead zones can reduce scavenging and increase backpressure. Polished aluminum combines lightweight properties with durability; it resists oxidation better than raw aluminum and can withstand moderate heat cycling typical of automotive applications without sacrificing malleability during custom fabrication or final installation adjustments.

This bend is ideal for custom exhaust builders, performance tuners, and fabricators constructing bespoke intake or charge-air systems where off-the-shelf solutions fall short. Its 2.25-inch outer diameter integrates seamlessly into mid-sized tubing networks common in V6, V8, and modified four-cylinder platforms. Installation requires standard tube joining methods—TIG welding, compression fittings, or flanged connections—depending on your system design. Whether you're routing around tight engine bay obstacles or optimizing flow paths for horsepower gains, this mandrel-bent aluminum component delivers the precision geometry and material quality professional builders expect.